Transitioning from Prototyping to Manufacturing

We offer pay-as-you-go option if you wish

Transitioning from Prototyping to Manufacturing

Once prototypes have proven to provide satisfactory results, another big challenge comes next. Turning the prototype into a mass producible product. This is a multifaceted task requiring the right experience and expertise. For a product to be commercially viable and manufacturable, it needs to be economically manufactured with little rework and scrap, high production throughput, small number of returns and full customer satisfaction. Experienced manufacturing engineers as well as other skills are needed for these to happen. Our multidisciplinary team with a diverse set of skills are ready to transition your prototypes into volume manufacturing. Here are some of our services:

 

  • Planning of transitioning from prototyping to manufacturing

  • Cost estimations & domestic and offshore cost comparison

  • Domestic and offshore manufacturing comparison and risk analysis

  • Design work coordination and preparation of drafts, plans and specifications

  • Implementing staged reviews (Critical Design Review & Pilot Production Readiness Review & Manufacturing Readiness Review (MRR))

  • Managing the Design For Manufacturing (DFM) process

  • 3D and/or 2D drawings for manufacturing

  • Preparation of electrical & electronic schematics for manufacturing

  • Preparation of Gerber files

  • Preparation of Bill of Materials (BOM)

  • Tolerancing (GD&T) for easy assembly and manufacturing

  • Methods and complex part nomenclature

  • Preparation of necessary technical and legal documentation package (domestic or offshore)

  • Determination of Minimum Order Quantities (MOQ)

  • Manufacturing Planning

  • CAD / CAM

  • Finite Element Analysis (FEA)

  • Inspection & evaluation of products and adjustment

  • Calculation of lead times for tooling and manufacturing

  • Quality Assurance & Quality Control

  • Optimization of logistics, inventory…etc.

  • Supply Chain Management (SCM)

 

If you prefer, we can quote and manufacture your products at our manufacturing operations AGS-TECH Inc (visit  http://www.agstech.net), or we can help you in the transitioning process to your preferred manufacturer.

- QUALITYLINE'S POWERFUL ARTIFICIAL INTELLIGENCE BASED SOFTWARE TOOL -

We have become a value added reseller of QualityLine production Technologies, Ltd., a high-tech company that has developed an Artificial Intelligence based software solution that automatically integrates with your worldwide manufacturing data and creates an advanced diagnostics analytics for you. This tool is really different than any others in the market, because it can be implemented very quickly and easily, and will work with any type of equipment and data, data in any format coming from your sensors, saved manufacturing data sources, test stations, manual entry .....etc. No need to change any of your existing equipment to implement this software tool. Besides real time monitoring of key performance parameters, this AI software provides you root cause analytics, provides early warnings and alerts. There is no solution like this in the market. This tool has saved manufacturers plenty of cash reducing rejects, returns, reworks, downtime and gaining customers goodwill. Easy and quick !  To schedule a Discovery Call with us and to find out more about this powerful artıficial intelligence based manufacturing analytics tool:

- Please fill out the downloadable QL Questionnaire from the orange link on the left and return to us by email to        projects@ags-engineering.com.

- Have a look at the orange colored downloadable brochure links to get an idea about this powerful tool. QualityLine One Page Summary and QualityLine Summary Brochure

- Also here is a short video that gets to the point:  VIDEO of QUALITYLINE MANUFACTURING ANALYTICS TOOL