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Manufacturing Process Design & Development

We are your one-stop solutions provider for challenging manufacturing process design and development projects

Manufacturing Process Design & Development

Our team has developed a large number of manufacturing processes throughout the years and has gathered a substantial amount of experience in process design. As a result of our team-oriented approach, our manufacturing process design and development procedure is integrated. In addition to our multidisciplinary team of experts, we have a global technology network with a wide range of universities, consultants and subject expert companies, which makes it possible for us to be your one-stop solutions provider for challenging manufacturing process design and development projects. What’s more is we understand that each customer has unique needs and therefore we are flexible by nature and find solutions that are tailored to your budget, needs, requirements, regulations related to your industry / state / country. We work on small jobs such as a prototyping line as well as big jobs involving cluster tools.

Our competencies in providing manufacturing process design and development solutions cover a broad range of manufacturing industries:

  • Automotive & Transportation

  • Chemicals

  • Plastics

  • Semiconductors

  • Electrical & Electronics     

  • Optics

  • Aerospace

  • Machine Building

  • Pharmaceuticals

  • Biomedical

  • Metals & Metallurgy

  • Defense

  • Paper & Pulp

  • IT - Hardware & Automation

……and more.


Some types of manufacturing processes we are competent in include:

  • Semiconductor and microelectronics process lines & cluster tools, photolithography, etching, deposition equipment, microlectronic devices test and inspection, QC

  • Electrical and Electronic products processing lines, PCBA fabrication and assembly, SMT and thruhole technology, die attach, wiring, cabling and connectorization, soldering.

  • Optical components manufacturing, optical glass grinding, lapping, polishing, wedging, beveling, multilayer thin film optical coating, optics testing & inspection & QC

  • Metal and alloys casting, forging, machining, extrusion, fabrication, sheet metal forming, testing of metals and alloys chemical, physical, mechanical, thermal and electrical parameters.

  • Polymer and elastomer production lines, injection molding, rotomolding, thermoform and thermoset polymer molding, extrusion, thermoforming, vacuum forming lines



Our competencies are in the consulting, design, development, procurement, assembly, test & verification, turn-key delivery of the following systems:


Manufacturing Consulting

We help our clients achieve production benchmarks with optimal line performance and efficiency on the manufacturing floor. Bringing new technologies and lean business methodologies to production lines are highly complex undertakings. Much is at stake when you design a new line or rehabilitate one that is already operational. Our experienced manufacturing engineers and technicians ensure performance while minimizing the project’s risk. Our dedicated team members specialize in optimizing system efficiency, throughput, reliability and minimizing waste in specific industries. We have experts in each of the industries we are serving with experience specifically in their areas of expertise. In our collaboration with clients, we bring deep resources in areas such as manufacturing, processing, material handling, packaging and QC. Whether measuring and assessing specific equipment needs or line effectiveness, our ultimate goal is to ensure strategy and tactical implementation, together, to deliver success.


Manufacturing System Analytics & Modeling & Analysis & Simulation & Emulation

Analysis and modeling system performance is done to scrutinize production, measure improvement or to justify a planned capital investment. Using diagnostic and analytic tools that effectively predict the capacity and ability of your current or future system we take the risk and unknowns out of buying, building and modifying manufacturing systems. AGS-Engineering can pinpoint what’s possible within your current operation through intuitive technical insight and then quickly replicate, investigate and verify a variety of concepts and scenarios using dynamic 3D modeling. Using analysis, simulation, emulation and diagnostics we identified relevant issues and found solutions. Simulation models enables you see your line design working and can provide hands-on training to operators. Use the data to set performance benchmarks, quantify improvements and reduce or completely eliminate the risk of updates and upgrades.


Material Handling & Distribution Systems

Material handling and distribution systems vary widely in their complexity and application. They can range from standard racking through fully automated systems featuring sophisticated equipment that is controlled by custom software. AGS-Engineering designs and develops material handling & distribution systems for ease of access, efficiency of material flow, optimal space utilization, minimal manual interference, efficient automation and effective use of capital. We deploy tool sets which enables capacity analysis for planning, design simulation and emulation for controls testing during implementation. Our wide portfolio represents the application of a variety of technologies over a broad range of markets. Our experienced engineers design systems that meet all requirements, drive products to market faster and increase ROI.


Process Systems

Our engineers design and deliver sophisticated process systems that are focused on client needs. Our expertise in system design, procurement, and implementation ensures process projects achieve production goals and targets. Our clients count on us to design and deliver systems that will give them an edge in an increasingly competitive environment. We offer process solutions from design through turn-key start. Our process system design and development offerings include CIP, SIP, validation and regulatory compliance.


Packaging Systems

Packaging line design and development is a complex task depending on a wide variety of performance–related variables. Minor changes in design can create wide swings in capacity, throughput and efficiency. We understand these subtleties and design & develop systems that perform optimally to meet your needs. Our experience spans multiple industries and we take advantage of the latest advancements in machine design, software and system integration. As system integrators, we carefully evaluate the requirements and select the most suitable equipment & software. We offer unique and flexible system designs that address solutions for difficult to manufacture packages. From conceptual study on a packaging process to a new packaging system or facility, we are here to help you.


Testing and Inspection Systems (In-Situ & In-Process & Final)

In a manufacturing line, testing and inspection can be performed at various stages. It can be an in-situ testing & inspection system which is installed into the machinery that is producing parts or products, it can be an in-process testing or inspection system that monitors production at certain intervals prior to completion, or it can be a final testing and inspection system that tests and inspects finished products. Setting up in-situ and in-process test and inspection points on a manufacturing line can offer great advantages by detecting and sorting out defective components, parts and products before further labor & materials are invested into them. The earlier the detection and segregation of defective parts and products along a production line, the less costly it is for a manufacturing operation. We have a multidisciplinary team of engineers experienced in testing of materials at atomic and molecular levels using analytical equipment as well as building automated test and inspection equipment to test finished products  for scratches, cracks, misalignment, discoloration…etc.


Quality Control & Assurance

Quality Control & Assurance is a concept that is wider and beyond testing and inspection. Having team members who worked in QC departments of semiconductor fabs, electronic equipment manufacturers, metal fabrication plants, machine shops, molding plants, chemical manufacturers we know what it takes to build a state of the art QC Department. Further to designing and developing testing and inspection systems and lines, we can help you establish a solid and effective QC line and system. We are familiar with implementing Statistical Process Control (SPS) and Quality Management System (QMS).


We have become a value added reseller of QualityLine production Technologies, Ltd., a high-tech company that has developed an Artificial Intelligence based software solution that automatically integrates with your worldwide manufacturing data and creates an advanced diagnostics analytics for you. This tool is really different than any others in the market, because it can be implemented very quickly and easily, and will work with any type of equipment and data, data in any format coming from your sensors, saved manufacturing data sources, test stations, manual entry .....etc. No need to change any of your existing equipment to implement this software tool. Besides real time monitoring of key performance parameters, this AI software provides you root cause analytics, provides early warnings and alerts. There is no solution like this in the market. This tool has saved manufacturers plenty of cash reducing rejects, returns, reworks, downtime and gaining customers goodwill. Easy and quick !  To schedule a Discovery Call with us and to find out more about this powerful artıficial intelligence based manufacturing analytics tool:

- Please fill out the downloadable QL Questionnaire from the orange link on the left and return to us by email to

- Have a look at the orange colored downloadable brochure links to get an idea about this powerful tool. QualityLine One Page Summary and QualityLine Summary Brochure

- Also here is a short video that gets to the point:  VIDEO of QUALITYLINE MANUFACTURING ANALYTICS TOOL

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