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Design & Development & Testing of Composites

Isiqondiso Sochwepheshe Zonke Izinyathelo Zendlela

Idizayini & Ukuthuthukiswa Nokuhlolwa Kwezinhlanganisela

ZIYINI AMA-COMPOSITE?

Izinto ezihlanganisiwe ziyizinto ezinjiniyela ezenziwe ngezinto ezimbili noma ngaphezulu ezihlanganisa izici ezihluke kakhulu ezibonakalayo kanye/noma zamakhemikhali ezihlala zihlukene futhi zihlukile ezingeni le-macroscopic ngaphakathi kwesakhiwo esiqediwe kodwa uma zihlanganiswa ziba into eyinhlanganisela ehluke kunezinto ezihlanganisayo. Umgomo wokukhiqiza into eyinhlanganisela ukuthola umkhiqizo ongaphezu kwezingxenye zawo futhi uhlanganise izici ezifiselekayo zengxenye ngayinye. Ngokwesibonelo; amandla, isisindo esiphansi noma intengo ephansi ingase ibe yimbangela yokuklama nokukhiqiza into eyinhlanganisela. Izinhlobo ezijwayelekile zezinhlanganisela ziyizinhlanganisela eziqiniswe yizinhlayiyana, izinhlanganisela eziqiniswe yi-fiber okuhlanganisa i-ceramic-matrix / i-polymer-matrix / i-metal-matrix / i-carbon-carbon / hybrid composite, inhlanganisela yesakhiwo & elaminethiwe & isangweji ne-nanocomposites. Amasu okwenziwa ajwayelekile asetshenziswa ekukhiqizeni izinto eziyinhlanganisela yilawa: I-Pultrusion, izinqubo zokukhiqiza ngaphambi kwesikhathi, ukubekwa kwefayibha okuthuthukisiwe, ukugoqa kwe-filament, ukubekwa kwefayibha ehambisanayo, inqubo yokubeka i-fiberglass spray, i-tufting, inqubo ye-lanxide, i-z-pinning. Izinto eziningi eziyinhlanganisela zenziwe ngezigaba ezimbili, i-matrix, eqhubekayo futhi ezungeze esinye isigaba; kanye nesigaba esihlakaziwe esizungezwe i-matrix.

 

IZINKHIWO EZILIMILE ESIYASEBENZA NAMUHLA

Ama-polymer aqiniswe nge-fiber, awaziwa nangokuthi ama-FRP ahlanganisa ukhuni (okuhlanganisa imicu ye-cellulose ku-lignin ne-hemicellulose matrix), ipulasitiki eqiniswe nge-carbon-fiber noma i-CFRP, kanye nepulasitiki eqiniswe ingilazi noma i-GRP. Uma ihlukaniswa nge-matrix khona-ke kunezinhlanganisela ze-thermoplastic, i-fiber thermoplastics emfushane, i-fiber thermoplastics ende noma i-thermoplastics eqiniswe ngefayibha ende. Kunezinhlanganisela eziningi ze-thermoset, kodwa amasistimu athuthukile ngokuvamile ahlanganisa i-aramid fiber ne-carbon fibre ku-epoxy resin matrix.

 

Izinhlanganisela ze-polymer yenkumbulo yomumo ziyizinhlanganisela ezisebenza kahle kakhulu, ezakhiwe kusetshenziswa ifayibha noma ukuqinisa indwangu kanye nokwakheka kwe-polymer resin yememori njenge-matrix. Njengoba i-resin ye-polymer yenkumbulo yomumo isetshenziswa njenge-matrix, lezi zinhlanganisela zinamandla okushintshwa kalula zibe izilungiselelo ezihlukahlukene lapho zishiswa ngaphezu kwamazinga azo okushisa okusebenza futhi zizobonisa amandla aphezulu kanye nokuqina emazingeni okushisa aphansi. Zingaphinde zishise futhi zibunjwe kabusha ngokuphindaphindiwe ngaphandle kokulahlekelwa izakhiwo zazo ezibonakalayo. Lezi zinhlanganisela zilungele izinhlelo zokusebenza ezifana nezakhiwo ezingasindi, eziqinile, ezisebenzisekayo; ukukhiqiza okusheshayo; kanye nokuqiniswa okunamandla.

Izinhlanganisela zingasebenzisa futhi imicu yensimbi eqinisa ezinye izinsimbi, njengakuhlanganisela ye-metal matrix (MMC). I-Magnesium ivamise ukusetshenziswa kuma-MMCs ngoba inezinto zomshini ezifanayo njenge-epoxy. Inzuzo ye-magnesium ukuthi ayiwohloki emkhathini. Izinhlanganisela ze-Ceramic matrix zihlanganisa ithambo (i-hydroxyapatite eqiniswe ngemicu ye-collagen), i-Cermet (i-ceramic nensimbi) kanye ne-Concrete. Izinhlanganisela ze-Ceramic matrix zakhelwe ngokuyinhloko ukuqina, hhayi amandla. Izinhlanganisela ze-Organic matrix/ceramic aggregate zihlanganisa ukhonkolo wetiyela, itiyela le-mastic, i-hybrid roller hybrid, inhlanganisela yamazinyo, umama weparele negwebu le-syntactic. Uhlobo olukhethekile lwezikhali eziyinhlanganisela, olubizwa nge-Chobham zempi lusetshenziswa emisebenzini yezempi.

Ukwengeza, izinto eziyinhlanganisela ye-thermoplastic zingakhiwa ngezimpushana zensimbi ezithile okuholela ezintweni ezinobubanzi obusuka ku-2 g/cm³ ukuya ku-11 g/cm³. Igama elivame kakhulu lalolu hlobo lwezinto eziminyanisa kakhulu yi-High Gravity Compound (HGC), nakuba Ukubuyiselwa Komthofu nakho kusetshenziswa. Lezi zinto zingasetshenziswa esikhundleni sezinto zendabuko ezifana ne-aluminium, insimbi engagqwali, ithusi, ithusi, ithusi, umthofu, ngisho ne-tungsten esikalini, ukulinganisa (isibonelo, ukulungisa indawo ephakathi kwamandla adonsela phansi we-racquet yethenisi), izinhlelo zokusebenza zokuvikela imisebe. , ukudlidliza kuyadambisa. Izinhlanganisela eziphezulu zokuminyana ziyinketho esebenzisekayo ngokomnotho lapho izinto ezithile zithathwa njengeziyingozi futhi zivinjelwe (njengomthofu) noma lapho izindleko zokusebenza zesibili (njengomshini, ukuqeda, noma ukuhlanganisa) ziyisici.

Ukhuni olwenziwe ngobunjiniyela luhlanganisa imikhiqizo ehlukene efana ne-plywood, i-strand board, inhlanganisela yokhuni lwepulasitiki (i-wood fiber egaywe kabusha ku-polyethylene matrix), iphepha noma izindwangu ezifakwe ngepulasitiki noma elayiniwe, i-Arborite, i-Formica ne-Micarta. Ezinye izinhlanganisela ezenziwe ngobunjiniyela be-laminate, njenge-Mallite, zisebenzisa ingqikithi emaphakathi yokhuni lwe-balsa olusanhlamvu, oluhlanganiswe nezikhumba ezingaphezulu ze-alloy ekhanyayo noma i-GRP. Lezi zikhiqiza izinto ezinesisindo esiphansi kodwa eziqinile kakhulu.

IZIBONELO ZOKUSEBENZA ZEZINKHIWO

Naphezu kwezindleko eziphezulu, izinto ezihlanganisiwe zithole ukuthandwa emikhiqizweni esebenza kahle kakhulu edinga ukuba ibe lula, kodwa ibe namandla ngokwanele ukuthatha izimo zokulayisha ezinzima. Izibonelo zesicelo izingxenye ze-aerospace (imisila, amaphiko, ama-fuselages, ophephela), izimoto zokuqalisa kanye nemikhumbi-mkhathi, izikebhe nemikhumbi-mkhathi, amafreyimu amabhayisikili, ama-solar panel substrates, ifenisha, imizimba yezimoto ezigijimayo, izinduku zokudoba, amathangi okugcina, izimpahla zezemidlalo ezifana namarekhethi ethenisi. namalulwane e-baseball. Izinto ezihlanganisiwe nazo ziya ngokuya zithandwa kakhulu ekuhlinzeni amathambo.

 

IZINKONZO ZETHU EMBUSWENI WEZINXIBO

  • I-Composites Design & Development

  • Idizayini Yekhithi Ehlanganisiwe Nokuthuthukiswa

  • Ubunjiniyela Bezinhlanganisela

  • Ukuthuthukiswa Kwenqubo Yokukhiqiza Inhlanganisela

  • I-Tooling Design & Development and Support

  • Ukwesekwa Kwezisetshenziswa Nezisetshenziswa

  • Ukuhlola kanye ne-QC Yezinhlanganisela

  • Isitifiketi

  • Isizukulwane Esizimele, Esigunyaziwe Sedatha Yokuthunyelwa Kwezinto Zomkhakha

  • I-Reverse Engineering of Composites

  • Ukuhlaziywa Kokwehluleka kanye Nembangela Yomsuka

  • Ukusekelwa Kwamacala

  • Ukuqeqeshwa

 

Izinsizakalo Zokuklama

Onjiniyela bethu bokuklama basebenzisa amasu ahlukene okuklama ajwayelekile embonini kusukela kumidwebo yezandla ukuze baqedele ukuhumusha okungokoqobo kwe-3D ukuze badlulisele imiqondo yedizayini eyinhlanganisela kumakhasimende ethu. Ukumboza zonke izici zedizayini, sinikeza: ukuklama komqondo, ukubhala, ukuhlinzeka, ukwenza amadijithali kanye nezinsizakalo zokuthuthukisa izinhlelo zokusebenza ezakhiwe ngezinto eziyinhlanganisela. Sisebenzisa isofthiwe ethuthuke kakhulu ye-2D ne-3D ukuze sihlangabezane nezidingo zamakhasimende ethu. Izinto ezihlanganisiwe zinikeza izindlela ezintsha zobunjiniyela besakhiwo. Ubunjiniyela obuhlakaniphile nobusebenzayo bungakhuphula ngokuphawulekayo inani elilethwa yizinhlanganisela ekuthuthukisweni komkhiqizo. Sinobuchwepheshe ezimbonini ezihlukahlukene futhi siyaqonda izidingo zokusebenza kwemikhiqizo eyinhlanganisela, kungakhathaliseki ukuthi ukwakhiwa, okushisayo, umlilo noma ukusebenza kwezimonyo okudingekayo. Siletha isethi ephelele yezinsizakalo zobunjiniyela okuhlanganisa ukuhlaziya kwesakhiwo, okushisayo kanye nenqubo yezakhiwo eziyinhlanganisela ngokusekelwe ku-geometry ehlinzekwa amakhasimende ethu noma edalwe yithi. Siyakwazi ukunikeza amadizayini alinganisa ukusebenza kahle kwesakhiwo kanye nokukhiqiza kalula. Onjiniyela bethu basebenzisa amathuluzi esimo sobuciko ukuze bahlaziye okuhlanganisa i-3D CAD, ukuhlaziywa kwenhlanganisela, ukuhlaziya izinto ezinomkhawulo, ukulingisa ukugeleza kanye nesofthiwe yobunikazi. Sinonjiniyela abavela ezizindeni ezihlukene abaphelelisana umsebenzi womunye njengonjiniyela bemishini, ochwepheshe bezinto ezibonakalayo, abaklami bezimboni. Lokhu kwenza kube nokwenzeka ngathi ukwenza iphrojekthi eyinselele futhi sisebenze kuzo zonke izigaba zayo kuze kufike ezingeni kanye nomkhawulo obekwe amakhasimende ethu.

 

Usizo Lokukhiqiza

Idizayini iyisinyathelo esisodwa kuphela senqubo yokuletha imikhiqizo emakethe. Ukukhiqiza okuphumelelayo kudinga ukusetshenziswa ukuze kugcinwe umkhawulo wokuncintisana. Siphatha amaphrojekthi nezisetshenziswa, sithuthukisa isu lokukhiqiza, izidingo zezinto ezibonakalayo, imiyalelo yomsebenzi kanye nokusethwa kwefekthri ngezidingo eziqondile zamakhasimende ethu. Ngokuhlangenwe nakho kwethu kokukhiqiza okuyinhlanganisela kwa-AGS-TECH Inc. (http://www.agstech.net) singaqinisekisa izixazululo ezisebenzayo zokukhiqiza. Ukwesekwa kwethu kwenqubo kuhlanganisa ukuthuthukiswa, ukuqeqeshwa kanye nokuqaliswa kwezinqubo zokukhiqiza eziyinhlanganisela yezingxenye ezithile eziyinhlanganisela noma wonke umugqa wokukhiqiza noma isitshalo ngokusekelwe ezindleleni zokukhiqiza eziyinhlanganisela, njengokubumba othintana naye, ukumnika kwe-vacuum kanye nokukhanya kwe-RTM.

Ukuthuthukiswa Kwekhithi

Inketho esebenzayo yamanye amakhasimende ukuthuthukiswa kwekhithi. Ikhithi yenhlanganisela iqukethe izingxenye ezisikwe ngaphambili ezibunjwe njengoba kudingeka bese zifakwa izinombolo ukuze zilingane ncamashi nezindawo zazo ezimisiwe esikhunjeni. Ikhithi ingaqukatha yonke into kusukela kumashidi kuye kumumo we-3D owenziwe ngomzila we-CNC. Sakha amakhithi asekelwe ezidingweni zamakhasimende zesisindo, izindleko kanye nekhwalithi, kanye nejometri, inqubo yokukhiqiza kanye nokulandelana kokubeka. Ngokususa ukubunjwa kwendawo kanye nokusikwa kwamashidi ayisicaba, amakhithi alungile anganciphisa izikhathi zokukhiqiza futhi onge izindleko zomsebenzi kanye nempahla. Ukuhlanganisa okulula nokulingana ncamashi kukwenza ukwazi ukufeza ikhwalithi ephezulu engaguquki ngesikhathi esifushane. Senza inqubo yekhithi echazwe kahle esenza sikwazi ukuhlinzeka ngeminikelo eqhudelanayo, isevisi kanye nezikhathi zokushintsha ngokushesha zama-prototype kanye nokusebenza kokukhiqiza. Uchaza ukuthi yiziphi izingxenye zokulandelana ozozilawula nokuthi yiziphi izingxenye okufanele ziphathwe yithi futhi siklama futhi sithuthukise amakhithi akho ngokufanele. Amakhithi enhlanganisela anikeza izinzuzo ezilandelayo:

  • Nciphisa isikhathi sokubeka umnyombo esikhunjeni

  • Khulisa isisindo (isisindo esinciphile), izindleko nokusebenza kwekhwalithi

  • Ithuthukisa ikhwalithi yendawo

  • Yehlisa ukuphathwa kukadoti

  • Yehlisa isitokwe sempahla

 

Ukuhlola kanye ne-QC Yezinhlanganisela

Ngeshwa izakhiwo ezihlanganisiwe azitholakali kalula ebhukwini. Ngokungafani nezinye izinto zokwakha, izakhiwo zezinto eziyinhlanganisela ziyakhula njengoba ingxenye yakhiwa futhi incike enqubweni yokukhiqiza. Onjiniyela bethu banemininingwane ebanzi yezinto ezibonakalayo eziyinhlanganisela futhi izinto ezintsha zihlolwa ngokuqhubekayo futhi zengezwe kudathabheyisi. Lokhu kusenza siqonde ukusebenza kanye nezindlela zokwehluleka kwezinhlanganisela futhi ngaleyo ndlela sithuthukise ukusebenza kwemikhiqizo futhi songe isikhathi futhi sinciphise izindleko. Amakhono ethu ahlanganisa ukuhlaziya, okokusebenza, ngokomzimba, ugesi, amakhemikhali, okokubona, okuphumayo, ukusebenza kwesithiyo, umlilo, inqubo, ukuhlolwa okushisayo nokuzwakalayo kwezinto eziyinhlanganisela namasistimu ngokuya nezindlela zokuhlola ezijwayelekile, njenge-ISO ne-ASTM. Ezinye zezakhiwo esizihlolayo yilezi:

  • I-Tensile Stress

  • I-Compressive Stress

  • Shear Stress Ukuhlolwa

  • I-Lap Shear

  • Isilinganiso sikaPoisson

  • Ukuhlolwa kwe-Flexural

  • Ukuphuka Kokuqina

  • Ukuqina

  • Ukumelana nokuqhekeka

  • Ukumelana Nomonakalo

  • Ukwelapha

  • Ukumelana ne-Flame

  • Ukumelana Nokushisa

  • Umkhawulo Wezinga Lokushisa

  • Ukuhlola Okushisayo (okufana ne-DMA, TMA, TGA, DSC)

  • Amandla Omthelela

  • Ukuhlolwa Kwekhasi

  • I-Viscoelasticity

  • I-Ductility

  • Ukuhlolwa Kokuhlaziya Namakhemikhali

  • Ukuhlola Okuncane

  • Ukuhlolwa Kwegumbi Lezinga lokushisa Eliphakanyisiwe / Elincishisiwe

  • Ukulingisa Kwezemvelo / Ukubeka Isimo

  • Ukuthuthukiswa Kokuhlola Ngokwezifiso

Ubuchwepheshe bethu bokuhlola izinhlanganisela ezithuthukisiwe buzonikeza ibhizinisi lakho ithuba lokusheshisa futhi lisekele izinhlelo zokuthuthukisa izinhlanganisela zakho kanye nokuzuza ikhwalithi eqinile nokusebenza kwezisetshenziswa zakho, uqinisekisa ukuthi umkhawulo wokuncintisana wemikhiqizo yakho nezinto zokwakha ziyagcinwa futhi zithuthukisiwe._cc781905-5cde -3194-bb3b-136bad5cf58d_

 

Amathuluzi for Composites

I-AGS-Engineering inikeza insizakalo yokuklama amathuluzi ephelele futhi inenethiwekhi ebanzi yabakhiqizi abathenjwa abasisiza ekusebenziseni ukukhiqizwa kwezingxenye eziyinhlanganisela. Singasiza ekudaleni amaphethini ayinhloko ukubumba ukwakhiwa, ukugqekeza kanye ne-prototyping. Isikhunta sokwenza izakhiwo eziyinhlanganisela ibalulekile kwikhwalithi yazo yokugcina. Ngakho-ke isikhunta namathuluzi kufanele aklanywe ngendlela efanele ukuze amelane nemvelo engase ibe nzima yenqubo yokubumba ukuze kuqinisekiswe ingxenye yekhwalithi nokuphila isikhathi eside kokukhiqiza. Imvamisa, isikhunta sokwenziwa kwezakhiwo eziyinhlanganisela yizakhiwo eziyinhlanganisela ngokwazo.

Ukwesekwa Kwezisetshenziswa Nezisetshenziswa

I-AGS-Engineering iqongelele ulwazi nolwazi lwemishini nezinto zokusetshenziswa ezisetshenziswa ekwenzeni inhlanganisela. Siyaziqonda izindlela ezahlukene zokukhiqiza kanye nobuchwepheshe obusetshenziswa ukwenza izingxenye eziyinhlanganisela. Singasiza amaklayenti ethu ekukhetheni nasekuthengeni imishini, imishini namathuluzi asetshenziswa ekukhiqizeni okuyinhlanganisela, okudlekayo okuhlanganisa okomhlatshelo noma izinto zesikhashana ezisetshenziswa ekusizeni izingxenye eziyinhlanganisela ezikhiqiziwe, izinto zokusetshenziswa ezisetshenziswa ngokuhlangene ukuze kwenziwe izingxenye zakho eziyinhlanganisela, ukuthuthukisa impilo yendawo yakho yokusebenza. kanye nokuphepha ngenkathi uhlanganisa i-matrix elungile yezinto zokwakha futhi uthuthukise isiphetho semikhiqizo yakho, inhlanganisela iyonke yesitshalo sezinto ezingavuthiwe kanye nezinto zokusebenza kuhlangene ukukhiqiza imikhiqizo yokugcina. Ukukhetha inqubo efanele yokukhiqiza, eyenziwa embonini efanele, okokusebenza okufanele kanye nezinto ezingavuthiwe kuzokwenza uphumelele.

Uhlu olufingqiwe lobuchwepheshe obuyinhlanganisela esingakusiza ngabo yilaba:

  • IZIQINISEKISO ZOKUQINISEKISA KANYE NEZIMTHI

  • IZINKHIMBA NEZINSIWU EZIQINISEKILE NGE-FIBER, IZINSIMBA, IZINCWA

  • I-POLYMER-MATRIX COMPOSITES & GFRP, CFRP, ARAMID, KEVLAR, NOMEX

  • IZINKHIWO ZEMITALI-MATRIX

  • I-CERAMIC-MATRIX COMPOSITES

  • IZINKHIWO ZEKHABONI-CARBON

  • IZINKHIWO ZAMAHYBRID

  • IZINKHIWO ZOKUQUKETHWA KANYE NEZINKHIWO ZE-LAMINAR, AMAPHAneli e-SANDWICH

  • I-NANOCOMPOSITES

 

Uhlu olufushane lobuchwepheshe bokucubungula inhlanganisela esingakusiza ngabo yilaba:

  • XHUMANA NOMBUMBA

  • I-VACUUM BAG

  • I-PRESURE BAG

  • I-AUTOCLAVE

  • HLAZA-PHEZULU

  • I-PULTRUUSION

  • INKQUBO YOKUKHIQIZA PREPREG

  • I-FILAMENT WINING

  • I-CENTRIFUGAL CASTING

  • UKUBUKA

  • I-FIBER EQONDILE

  • I-PLENUM CHAMBER

  • AMANZI AMANZI

  • I-PREMIX / UMOLDING COMPOUND

  • UKUBONGA UMJOVO

  • UKULAMULA OKUQHUBEKAYO

 

Iyunithi yethu yokukhiqiza i-AGS-TECH Inc. ibikhiqiza futhi inikezela ngezinhlanganisela kumakhasimende ethu iminyaka eminingi. Ukuze uthole okwengeziwe ngamakhono ethu okukhiqiza, sikumema ukuthi uvakashele isayithi lethu lokukhiqizahttp://www.agstech.net

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