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Design & Development & Testing of Composites

IsiKhokelo seNgcali kwiNyathelo ngalinye leNdlela

Uyilo kunye noPhuhliso kunye noVavanyo lweZidibaniso

YINTONI IZIXHOBO ?

Iimathiriyeli ezihlanganisiweyo zizixhobo zobunjineli ezenziwe ngezinto ezimbini okanye ezingaphezulu ezineepropathi zenyama kunye/okanye zeekhemikhali ezihlala zahlukile kwaye zahlukile kwinqanaba elikhulu ngaphakathi kwesakhiwo esigqityiweyo kodwa xa zidityanisiwe zibe yimathiriyeli edibeneyo eyahlukileyo kunezixhobo eziyinxalenye. Injongo yokwenziwa kwemathiriyeli edibeneyo kukufumana imveliso engaphezulu kuneenxalenye zayo kwaye idibanise iimpawu ezinqwenelekayo zelungu ngalinye. Umzekelo; amandla, ubunzima obuphantsi okanye ixabiso eliphantsi linokuba yinkuthazo emva koyilo kunye nokuveliswa kwemathiriyeli edibeneyo. Iintlobo ze-Generic ze-composites ziyi-particle-reinforced composite, i-fiber-reinforced composite ezibandakanya i-ceramic-matrix / i-polymer-matrix / i-metal-matrix / i-carbon-carbon / i-hybrid composites, i-structural & laminated & sandwich-structured composite kunye ne-nanocomposites. Iindlela eziqhelekileyo zokwenziwa kwezinto ezisetyenzisiweyo kwimveliso yemathiriyeli edibeneyo zezi: I-Pultrusion, iinkqubo zokuvelisa i-prepreg, ukubekwa kwefayibha ephucukileyo, ukujija i-filament, ukubekwa kwefayibha elungiselelweyo, inkqubo yokubeka i-fiberglass yokutshiza, i-tufting, inkqubo ye-lanxide, i-z-pinning. Izinto ezininzi ezidibeneyo zenziwe ngezigaba ezibini, i-matrix, eqhubekayo kwaye ijikeleze esinye isigaba; kunye nesigaba esihlakaziweyo esijikelezwe yi-matrix.

 

IZIQULATHO EZIDUMILEYO EZISETYENZISWA NAMHLANJE

Iipolymers eziqiniswe ngefayibha, ezikwabizwa ngokuba yi-FRPs zibandakanya iinkuni (ezibandakanya iifiber ze-cellulose kwi-lignin kunye ne-hemicellulose matrix), i-carbon-fiber eyomeleziweyo yeplastiki okanye i-CFRP, kunye neplastiki eqiniswe ngeglasi okanye i-GRP. Ukuba ihlelwa yi-matrix ngoko kukho i-thermoplastic composites, i-fiber thermoplastics emfutshane, i-fiber thermoplastics ende okanye i-thermoplastics ende yefayibha. Zininzi izinto ezidityanisiweyo ze-thermoset, kodwa iinkqubo eziphambili zihlala zibandakanya i-aramid fiber kunye ne-carbon fiber kwi-epoxy resin matrix.

 

Iimbumba zemilo yepolymer yenkumbulo zisebenza ngokuphezulu, zenziwe kusetyenziswa ifayibha okanye ukuqinisa ilaphu kunye nokumila kweresin yepolymer njengematrix. Ukusukela ukuba iresin yepolymer yenkumbulo yemilo isetyenziswa njenge matrix, ezi zidityani zinamandla okwenziwa lula kuqwalaselo olwahlukeneyo xa zifudunyezwa ngaphezu kobushushu obusebenzayo kwaye ziya kubonisa amandla aphezulu kunye nokuqina kumaqondo obushushu asezantsi. Ziyakwazi ukuphinda zifudunyezwe kwaye ziphinde zibunjwe ngokuphindaphindiweyo ngaphandle kokulahlekelwa izinto zazo eziphathekayo. Ezi ngqungquthela zilungele izicelo ezifana nezakhiwo ezikhaphukhaphu, eziqinileyo, ezinokuthunyelwa; ukwenziwa ngokukhawuleza; kunye nokuqiniswa okuguquguqukayo.

Iimbumba zinokusebenzisa iintsinga zetsimbi eziqinisa ezinye iintsimbi, njengakwimidibaniso yemetal matrix (MMC). I-Magnesium isoloko isetyenziswa kwii-MMCs kuba ineempawu zoomatshini ezifanayo njenge-epoxy. Inzuzo ye-magnesium kukuba ayithobi kwindawo engaphandle. Iingqungquthela ze-Ceramic matrix ziquka ithambo (i-hydroxyapatite eqiniswe nge-collagen fibers), i-Cermet (i-ceramic kunye nesinyithi) kunye ne-Concrete. Iicomposites ze-Ceramic matrix zakhiwe ngokuyinhloko ngenxa yokuqina, kungekhona ukomelela. I-Organic matrix/i-ceramic aggregate composite ziquka ikhonkrithi ye-asphalt, i-asphalt ye-mastic, i-mastic roller hybrid, i-composite yamazinyo, umama weperile kunye ne-syntactic foam. Uhlobo olukhethekileyo lwesikrweqe esiyintlanganisela, esibizwa ngokuba yiChobham isikrweqe sisetyenziswa kwizicelo zomkhosi.

Ukongeza, imathiriyeli edityanisiweyo ye-thermoplastic inokwenziwa ngomgubo wentsimbi ethile ekhokelela kwimathiriyeli enobunzima ukusuka kwi-2 g/cm³ ukuya kwi-11 g/cm³. Elona gama lixhaphakileyo kolu hlobo lwemathiriyeli yoxinaniso oluphezulu yi-High Gravity Compound (HGC), nangona iLead Replacement nayo isetyenziswa. Ezi zixhobo zingasetyenziswa endaweni yezinto zemveli ezifana ne-aluminiyam, intsimbi engatyiwa, ubhedu, ubhedu, ubhedu, ilothe, kunye ne-tungsten yokulinganisa, ukulinganisa (umzekelo, ukuguqula iziko lomxhuzulane we-tennis racquet), izicelo zokukhusela ukukhanya. , ukungcangcazela kuyadambisa. Iikhompositi zoxinaniso oluphezulu lukhetho olunoqoqosho xa izinto ezithile zibonwa ziyingozi kwaye zivaliwe (ezifana nelothe) okanye xa iindleko zemisebenzi yesibini (ezifana nomatshini, ukugqiba, okanye ukugquma) zingumba.

Umthi owenziwe ngobunjineli uquka iimveliso ezahlukeneyo ezifana ne-plywood, ibhodi ye-strand oriented strand board, i-plastic wood composite (i-fiber yeplanga ehlaziyiweyo kwi-polyethylene matrix), i-Plastiki-impregnated okanye i-laminated paper okanye i-textiles, i-Arborite, i-Formica kunye ne-Micarta. Ezinye iicomposites ezenziwe ngobunjineli belaminate, ezifana neMallite, zisebenzisa umbindi wenkuni ye-balsa, edityaniswe nezikhumba zomphezulu zealloy okanye i-GRP. Ezi zinto zivelisa izinto ezinobunzima obuphantsi kodwa ezingqongqo kakhulu.

ISICELO IMIZEKELO YEZIHLANGANISO

Ngaphandle kweendleko eziphezulu, izinto ezidibeneyo ziye zafumana ukuthandwa kwiimveliso eziphezulu zokusebenza ezifuna ukuba zilula, kodwa zomelele ngokwaneleyo ukuba zithathe iimeko zokulayisha ezinzima. Imizekelo yesicelo ngamacandelo e-aerospace (imisila, amaphiko, iifuselage, ii-propellers), izithuthi zokuphehlelela kunye ne-spacecraft, izikhephe kunye ne-scull hulls, iifreyimu zebhayisikile, i-solar panel substrates, ifenitshala, imizimba yeemoto zomdyarho, intonga zokuloba, amatanki okugcina, iimpahla zemidlalo ezifana neerakethi zentenetya. kunye namalulwane e-baseball. Iimathiriyeli ezihlanganisiweyo nazo ziya zithandwa ngakumbi kuqhaqho lwamathambo.

 

IINKONZO ZETHU KWIINDAWO ZOKUXHUMANISA

  • Uyilo lweComposites kunye noPhuhliso

  • Uyilo kunye noPhuhliso lweeKits ezihlanganisiweyo

  • Ubunjineli beZidibaniso

  • Uphuhliso lweNkqubo yokuVeliswa kweeComposites

  • Uyilo lwezixhobo kunye noPhuhliso kunye neNkxaso

  • Inkxaso yeMathiriyeli kunye neZixhobo

  • Uvavanyo kunye ne-QC ye-Composites

  • Isiqinisekiso

  • UkuZimela, ukuVeliswa kweDatha eVunyiweyo kuShishino loNgeniso lweMathiriyeli

  • UbuNjineli obuBuyiselwa umva weeNdibaniselwano

  • Uhlahlelo lokungaphumeleli kunye nonobangela wengcambu

  • Inkxaso yeTyala

  • Uqeqesho

 

Iinkonzo zoYilo

Iinjineli zethu zoyilo zisebenzisa iindlela ezahlukeneyo zobuchule boyilo olusemgangathweni ukusuka kwimizobo yezandla ukugqiba unikezelo oluyinyani lwe-3D ukuhambisa iikhonsepthi zoyilo oludibeneyo kubathengi bethu. Ukugubungela yonke inkalo yoyilo, sinikezela: uyilo lwengqikelelo, uyilo, unikezelo, ukufakwa kwidijithali kunye neenkonzo zokuphucula usetyenziso olwakhiwe ngezinto ezidityanisiweyo. Sisebenzisa eyona software iphambili ye-2D kunye ne-3D ukuhlangabezana neemfuno zabathengi bethu. Izinto ezihlanganisiweyo zibonelela ngeendlela ezintsha kubunjineli bolwakhiwo. Ubunjineli obukrelekrele nobusebenzayo bunokunyusa ngokumangalisayo ixabiso eliziswa yi-composites kuphuhliso lwemveliso. Sinobuchwephesha kumashishini ahlukeneyo kwaye siyaziqonda iimfuno zokusebenza kweemveliso ezihlanganisiweyo, nokuba zisakhiwo, i-thermal, umlilo okanye i-cosmetic performance efunekayo. Sinikezela ngeseti epheleleyo yeenkonzo zobunjineli ezibandakanya uhlalutyo lwesakhiwo, i-thermal kunye nenkqubo yezakhiwo ezihlanganisiweyo ezisekwe kwijometri ebonelelwa ngabathengi bethu okanye eyenziwe sithi. Siyakwazi ukubonelela ngoyilo olulungelelanisa ukusebenza kakuhle kolwakhiwo kunye lula ukwenza. Iinjineli zethu zisebenzisa imeko yezixhobo zobugcisa ukuhlalutya kubandakanya i-3D CAD, uhlalutyo lweekompositi, uhlalutyo lwezinto ezinomda, ukulinganisa ukuhamba kunye nesoftware yobunini. Sineenjineli ezivela kwiimvelaphi ezahlukeneyo ezincedisana kumsebenzi womnye onje ngeenjineli zokuyila oomatshini, iingcali zemathiriyeli, abayili bemizi-mveliso. Oku kwenza ukuba sikwazi ukwenza iprojekthi ecela umngeni kwaye sisebenze kuzo zonke izigaba zayo ukuya kwinqanaba kunye nomda obekwe ngabaxumi bethu.

 

Uncedo lokwenziwa kwemveliso

Uyilo linyathelo elinye kuphela kwinkqubo yokufumana iimveliso kwintengiso. Imveliso esebenzayo kufuneka isetyenziswe ukugcina umda wokhuphiswano. Silawula iiprojekthi kunye nezibonelelo, ukuphuhlisa isicwangciso sokuvelisa, iimfuno zezinto eziphathekayo, imiyalelo yomsebenzi kunye nokusekwa kwefektri kwiimfuno ezithile zabathengi bethu. Ngamava ethu okuvelisa adibeneyo kwi-AGS-TECH Inc.http://www.agstech.net) sinokuqinisekisa izisombululo ezisebenzayo zokwenziwa. Inkxaso yethu yenkqubo ibandakanya uphuhliso, uqeqesho kunye nokuphunyezwa kweenkqubo zokwenziwa kwezinto ezidibeneyo zecandelo elithile elidibeneyo okanye umgca wemveliso opheleleyo okanye isityalo esisekelwe kwiindlela zokuvelisa ezidibeneyo, ezifana nokubumba ukudibanisa, ukuxutywa kwe-vacuum kunye ne-RTM-light.

Uphuhliso lweKit

Inketho esebenzayo kubathengi abathile kuphuhliso lwekhithi. Ikhithi ye-composites iqulathe iindawo ezisikwe kwangaphambili ezibunjiweyo njengoko kuyimfuneko kwaye emva koko zifakwe iinombolo ukuze zingene ngokuchanekileyo kwiindawo ezichongiweyo kubumba. Ikhithi inokuquka yonke into ukusuka kumaphepha ukuya kwimilo ye-3D eyenziwe ngomzila we-CNC. Siyila iikhithi ezisekelwe kwiimfuno zabathengi zobunzima, ixabiso kunye nomgangatho, kunye nejometri, inkqubo yokuvelisa kunye nolandelelwano lokubeka. Ngokuphelisa ukubunjwa kwendawo kunye nokusikwa kwamaphepha acwengileyo, iikiti ezilungeleyo zinokunciphisa amaxesha okuvelisa kunye nokugcina iindleko zabasebenzi kunye nezinto eziphathekayo. Ukudityaniswa okulula kunye nokulingana okuchanekileyo kukuvumela ukuba ufezekise umgangatho ophakamileyo ngexesha elifutshane. Sisebenzisa inkqubo yekiti echazwe kakuhle eyenza ukuba sikwazi ukubonelela ngeminikelo yokukhuphisana, inkonzo kunye namaxesha okujika ngokukhawuleza kwiiprototypes kunye nokuveliswa kwemveliso. Uchaza ukuba zeziphi iindawo zolandelelwano oya kuzilawula kwaye zeziphi iindawo eziza kulawulwa sithi kwaye siyayila kwaye siphuhlise iikiti zakho ngokufanelekileyo. Iikhithi zokudibanisa zibonelela ngezi nzuzo zilandelayo:

  • Ukunciphisa ixesha lokubeka i-core kwi-mold

  • Ukunyusa ubunzima (ukunciphisa ubunzima), ixabiso kunye nokusebenza komgangatho

  • Ukuphucula umgangatho womphezulu

  • Yehlisa ukuphathwa kwenkunkuma

  • Yehlisa isitokhwe sezinto eziphathekayo

 

Uvavanyo kunye ne-QC ye-Composites

Ngelishwa iipropati zemathiriyeli edibeneyo azifumaneki lula kwincwadana. Ngokungafaniyo nezinye izinto, iipropathi zezinto ezixubileyo zikhula njengoko inxalenye yakhiwa kwaye ixhomekeke kwinkqubo yokuvelisa. Iinjineli zethu zinesiseko sedatha esibanzi seempawu ezidibeneyo kunye nezixhobo ezitsha zivavanywa rhoqo kwaye zongezwa kwisiseko sedatha. Oku kusenza ukuba siqonde indlela yokusebenza kunye nokungaphumeleli kwee-composites kwaye ngaloo ndlela siphucule ukusebenza kweemveliso kunye nokugcina ixesha kunye nokunciphisa iindleko. Amandla ethu abandakanya uhlalutyo, oomatshini, umzimba, umbane, ikhemikhali, i-optical, izinto ezikhutshwayo, ukusebenza komqobo, umlilo, inkqubo, uvavanyo lwe-thermal kunye ne-acoustic yezinto ezihlanganisiweyo kunye neenkqubo ngokweendlela zovavanyo eziqhelekileyo, njenge-ISO kunye ne-ASTM. Ezinye zeempawu esizivavanyayo zezi:

  • Uxinzelelo loxinzelelo

  • Uxinzelelo loxinzelelo

  • Uvavanyo loxinzelelo lwe-Shear

  • Lap Shear

  • Umlinganiselo wePoisson

  • Uvavanyo lweFlexural

  • Ukuqina kokwaphuka

  • Ukuqina

  • Ukuxhathisa kwi-Cracking

  • Ukumelana nomonakalo

  • Unyango

  • Ukumelana nedangatye

  • Ukumelana nobushushu

  • Umlinganiselo wobushushu

  • Iimvavanyo zeThermal (ezifana ne-DMA, TMA, TGA, DSC)

  • Amandla empembelelo

  • Iimvavanyo zePeel

  • I-Viscoelasticity

  • I-Ductility

  • Uhlalutyo kunye novavanyo lweMichiza

  • Uvavanyo lweMicroscopic

  • Uvavanyo lwegumbi lobushushu elinyusiweyo / elincitshisiweyo

  • Ukulinganisa kokusiNgqongileyo / ukuMisela

  • Uphuhliso lovavanyo lwesiko

Ubuchwephesha bethu bovavanyo oluphezulu luya kunika ishishini lakho ithuba lokukhawulezisa kunye nokuxhasa iinkqubo zakho zophuhliso kunye nokufezekisa umgangatho owomeleleyo kunye nokusebenza kwemathiriyeli yakho, uqinisekisa ukuba ukhuphiswano lweemveliso kunye nezixhobo zakho lugcinwe kwaye luhambele phambili._cc781905-5cde -3194-bb3b-136bad5cf58d_

 

Izixhobo zeComposites

I-AGS-Engineering inikezela ngenkonzo yoyilo lwezixhobo ezibanzi kwaye inothungelwano olubanzi lwabavelisi abathembekileyo abasinceda ekuphumezeni imveliso yamacandelo adibeneyo. Sinokuncedisa ekudaleni iipatheni eziphambili ukubumba ulwakhiwo, ukuqhekeza kunye neprototyping. Ukungunda ukwenza izinto ezidityanisiweyo zibalulekile kumgangatho wazo wokugqibela. Ngoko ke iimbumba kunye nezixhobo kufuneka ziyilwe ngokufanelekileyo ukumelana nokusingqongileyo okunokuba ngqongqo kwenkqubo yokubumba ukuze kuqinisekiswe umgangatho wenxalenye kunye nokuphila ixesha elide. Ngokuqhelekileyo, iimbumba zokwenziwa kwezakhiwo ezidibeneyo ziyizakhiwo ezidibeneyo ngokwazo.

Inkxaso yeMathiriyeli kunye neZixhobo

I-AGS-Engineering iqokelele amava kunye nolwazi lwezixhobo kunye nemathiriyeli ekrwada esetyenziswa kwimveliso edibeneyo. Siyaziqonda iindlela ezahlukeneyo zokwenza kunye neteknoloji esetyenziselwa ukwenza iinxalenye ezidibeneyo. Sinokunceda abathengi bethu ekukhetheni nasekuthengeni oomatshini, iplanti kunye nezixhobo ezisetyenziswa kwimveliso edibeneyo, izinto ezisetyenziswayo kubandakanya idini okanye izinto zexeshana ezisetyenziselwa ukunceda iinxalenye ezenziweyo ezidibeneyo, izinto ezisetyenziswa ngokudibeneyo ukwenza iinxalenye zakho ezidibeneyo, ukuphucula impilo yendawo yakho yokusebenza. kunye nokhuseleko ngelixa udibanisa imatrix echanekileyo yemathiriyeli kwaye uphucule ukugqiba kweemveliso zakho, indibaniselwano iyonke yezityalo kunye nezixhobo ezidityanisiweyo ukuvelisa iimveliso zokugqibela. Ukukhetha inkqubo yokuvelisa echanekileyo, eqhutywa kwisityalo esichanekileyo, izixhobo ezichanekileyo kunye nezixhobo eziluhlaza kuya kukwenza uphumelele.

Uluhlu olushwankathelweyo lwetekhnoloji edibeneyo esinokukunceda ngabo:

  • IINKXASO EZIQINISEKISIWEYO EZIQHELEKILEYO & NEERMETS

  • IINTSITHA EZIQINISEKILEYO ZEFIBER & I-WHISKERS, IINTSINGA, IINGCWANO

  • I-POLYMER-MATRIX COMPOSITES & GFRP, CFRP, ARAMID, KEVLAR, NOMEX

  • I-METAL-MATRIX COMPOSITES

  • I-CERAMIC-MATRIX COMPOSITES

  • INKQUBO YEKHABONI-CARBON

  • IZIQULATHO ZOKUHLELA

  • IZIQULATHO ZOKWAKHIWA & NEZINXAKI ZE-LAMINAR, IIPANELE ZESANDWICH

  • I-NANOCOMPOSITES

 

Uluhlu olufutshane lweetekhnoloji zokusetyenzwa kwee-composites esinokukunceda ngazo zezi:

  • QHAGAMSHELANA UKUBUMBA

  • ISIXEKO se-VACUUM

  • I-BAG YOXINZELELO

  • I-AUTOCLAVE

  • UKUTSHELA-PHEZULU

  • UPULTRUSION

  • INKQUBO YOKUVELA PREPREG

  • I-FILAMENT WINING

  • UKUPHOSWA KWE-CENTRIFUGAL

  • UKUFAKA

  • IFIBER ONGAKHOYO

  • PLENUM Igumbi

  • AMANZI AMANZI

  • I-PREMIX / UMOLDING COMPOUND

  • UKUBUMBA ISITOFU

  • UKULAMALA OKUQHUBEKAYO

 

Iyunithi yethu yokuvelisa i-AGS-TECH Inc. ibisenza kwaye inikezela ngee-composites kubathengi bethu iminyaka emininzi. Ukufumana ngakumbi ngezakhono zethu zokuvelisa, siyakumema ukuba undwendwele indawo yethu yokwenzahttp://www.agstech.net

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