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Design & Development & Testing of Composites

Nyanzvi Yekutungamira Nhanho Yese yeNzira

Dhizaini & Kuvandudza & Kuedzwa kweComposites

CHII CHINONZI MACOMPOSITE?

Zvishandiso zvemusanganiswa zvinhu zvakagadziridzwa zvakagadzirwa kubva kune maviri kana anopfuura anoumba zvinhu zvine akasiyana zvakanyanya emuviri uye / kana makemikari zvimiro izvo zvinoramba zvakaparadzana uye zvakasiyana pane macroscopic level mukati meyakapedzwa chimiro asi kana yasanganiswa inova inoumbwa zvinhu zvakasiyana pane zvinoumbwa zvinhu. Chinangwa chekugadzira chinhu chakaumbwa ndechekuwana chigadzirwa chiri pamusoro pezvikamu zvacho uye kusanganisa chimwe nechimwe chinodiwa nenhengo. Semuyenzaniso; simba, uremu hwakaderera kana mutengo wakaderera ungave unokurudzira shure kwekugadzira uye kugadzira chinhu chakaumbwa. MaGeneric marudzi emakompositi ari particle-akasimbiswa macomposites, faibha-yakasimbiswa composites inosanganisira ceramic-matrix / polymer-matrix / simbi-matrix / carbon-carbon / hybrid composite, structural & laminated & sandwich-structured composite uye nanocomposites. Maitiro ekugadzira akajairwa akaiswa mukugadzira zvinhu zvakaumbwa ndeaya: Pultrusion, prepreg kugadzirwa maitiro, advanced filament placement, filament winding, tailored fiber placement, fiberglass spray lay-up process, tufting, lanxide process, z-pinning. Zvinhu zvakawanda zvakaumbwa zvinoumbwa nezvikamu zviviri, iyo matrix, inoenderera uye yakakomberedza chimwe chikamu; uye chikamu chakapararira icho chakakomberedzwa nematrix.

 

ZVINHU ZVINHU ZVINOFANANA ZVIRI KUSHANDISWA NHASI

Fiber-reinforced polymers, inozivikanwawo seFRPs inosanganisira huni (inosanganisira cellulose fibers mune lignin uye hemicellulose matrix), carbon-fiber yakasimbiswa plastiki kana CFRP, uye girazi-rakasimbiswa purasitiki kana GRP. Kana yakarongedzwa nematrix saka kune thermoplastic composites, pfupi fiber thermoplastics, refu fiber thermoplastics kana refu fiber-reinforced thermoplastics. Kune akawanda thermoset macomposites, asi masisitimu epamberi anowanzo batanidza aramid fiber uye kabhoni fiber mune epoxy resin matrix.

 

Shape memory polymer composites ndeyepamusoro-inoshanda macomposites, akagadzirwa achishandisa fiber kana jira rekusimbisa uye chimiro chendangariro polymer resin sematrix. Sezvo chimiro chendangariro polymer resin ichishandiswa sematrix, aya macomposites ane kugona kuchinjika zviri nyore mumagadzirirwo akasiyana siyana kana apiswa pamusoro pematembiricha e activation uye anoratidza simba rakakura uye kuomarara pakudzika kwakadzika. Vanogonawo kudziyisa uye kugadziridzwa kakawanda pasina kurasikirwa nezvinhu zvavo. Aya macomposites akanakira maapplication akadai seakareruka, akaomarara, anofambiswa zvimiro; kukurumidza kugadzira; uye simba rekusimbisa.

Macomposites anogona zvakare kushandisa masimbi esimbi anosimbisa mamwe simbi, senge simbi matrix composites (MMC). Magnesium inowanzo shandiswa muMMCs nekuti ine ma mechanical epoxy akafanana. Kubatsira kwe magnesium ndeyekuti haina kushatisa munzvimbo yekunze. Ceramic matrix composites inosanganisira bone (hydroxyapatite yakasimbiswa ne collagen fibers), Cermet (ceramic nesimbi) uye Concrete. Ceramic matrix macomposites akavakirwa zvakanyanya kuomarara, kwete kwesimba. Organic matrix/ceramic aggregate macomposites anosanganisira asphalt kongiri, mastic asphalt, mastic roller hybrid, mazino anoumbwa, amai veparera uye syntactic foam. Imwe mhando yezvombo zvakaumbwa, inonzi Chobham nhumbi dzokurwa nadzo inoshandiswa mukushandiswa kwechiuto.

Pamusoro pezvo, thermoplastic composite zvinhu zvinogona kugadzirwa nehupfu hwesimbi chaihwo zvichikonzera zvinhu zvine density kubva pa2 g/cm³ kusvika 11 g/cm³. Zita rinonyanya kuzivikanwa remhando iyi yemhando yepamusoro density zvinhu ndeye High Gravity Compound (HGC), kunyangwe Lead Replacement ichishandiswa zvakare. Zvishandiso izvi zvinogona kushandiswa panzvimbo yezvigadzirwa zvechinyakare zvakaita sealuminium, simbi isina tsvina, ndarira, ndarira, mhangura, lead, uye kunyange tungsten mukuyeresa, kuenzanisa (semuenzaniso, kugadzirisa pakati pesimba regiravhiti retambo retennis), maapplication ekudzivirira radiation. , vibration dampening. High density composites isarudzo inogoneka mune zvehupfumi kana zvimwe zvinhu zvichionekwa seine ngozi uye zvakarambidzwa (senge lead) kana kana zvechipiri mashandiro emitengo (senge machining, kupedza, kana kukoira) chiri chinhu.

Huni dzakagadzirwa dzinosanganisira zvigadzirwa zvakasiyana seplywood, oriented strand board, plastiki huni inoumbwa (yakadzokororwa huni fiber mu polyethylene matrix), Plastic-impregnated kana laminated bepa kana machira, Arborite, Formica uye Micarta. Mamwe mainjiniya akagadzirwa nelaminate macomposites, akadai seMallite, anoshandisa musimboti wekupedzisira zviyo balsa huni, yakasungirirwa kumatehwe epamusoro eakajeka alloy kana GRP. Izvi zvinogadzira zvinhu zvakaderera-huremu asi zvakanyanya kuomarara.

APPLICATION EMIENZANISO YEMACOMPOSITES

Pasinei nemutengo wakakwira, zvinhu zvinoumbwa zvakawana mukurumbira muzvigadzirwa zvemhando yepamusoro zvinoda kuve zvisingaremi, asi zvine simba zvakakwana kutora mamiriro ekurodha akaomarara. Mienzaniso yekushandiswa zvinhu zvemuchadenga (miswe, mapapiro, fuselages, propeller), mota dzekutangisa uye spacecraft, zvikepe uye scull hulls, bhasikoro mafuremu, solar panel substrates, fenicha, mitumbi yemotokari yemujaho, tsvimbo dzehove, matangi ekuchengetera, zvinhu zvemitambo senge tennis rackets. uye baseball bats. Composite zvinhu zviri kuwedzerawo mukurumbira mukuvhiyiwa kwemapfupa.

 

MABASA EDU MUNYAYA YECOMPOSITES

  • Composites Design & Development

  • Composite Kits Dhizaini & Development

  • Injiniya yeComposites

  • Kuvandudza Maitiro eComposites Manufacturing

  • Tooling Dhizaini & Kuvandudza uye Tsigiro

  • Zvishandiso uye Equipment Support

  • Kuedzwa uye QC yeComposites

  • Certification

  • Yakazvimirira, Yakatenderwa Dhata Generation yeindasitiri Material Submissions

  • Reverse Engineering yeComposites

  • Kukundikana Analysis uye Root Chikonzero

  • Litigation Support

  • Kudzidzisa

 

Design Services

Mainjiniya edu ekugadzira anoshandisa akasiyana indasitiri akajairwa dhizaini matekiniki kuti apedze echokwadi 3D shanduro kuendesa akaumbwa edhizaini mazano kune vatengi vedu. Kuvhara ese masikirwo ekugadzira, isu tinopa: dhizaini dhizaini, kunyora, kupa, digitizing uye optimization masevhisi ezvishandiso zvakavakwa kubva kune zvakaumbwa zvinhu. Isu tinoshandisa yakanyanya advanced 2D uye 3D software kusangana nevatengi vedu zvinodiwa. Composite zvinhu zvinopa maitiro matsva einjiniya yezvimiro. Injiniya yakangwara uye inoshanda inogona kuwedzera zvakanyanya kukosha kunounzwa necomposites mukuvandudzwa kwechigadzirwa. Isu tine hunyanzvi mumaindasitiri akasiyana uye tinonzwisisa mashandiro ekuita kwezvigadzirwa zvinosanganiswa, kungave kuumbwa, kupisa, moto kana cosmetic kuita kunodiwa. Isu tinoendesa yakazara seti yeinjiniya masevhisi anosanganisira zvimiro, zvinopisa uye maitiro ekuongororwa kweanoumbwa zvimiro zvinoenderana nejometri inopihwa nevatengi vedu kana yakagadzirwa nesu. Isu tinokwanisa kupa madhizaini anoenzanisa mashandiro ezvimiro nekureruka kwekugadzira. Mainjiniya edu anoshandisa mamiriro ehunyanzvi maturusi ekuongorora anosanganisira 3D CAD, composites ongororo, inogumira chinhu chekuongorora, kuyerera kuyerera uye proprietary software. Tine mainjiniya vanobva kwakasiyana kwakasiyana vanozadzisa basa remumwe nemumwe senge mamechani ekugadzira mainjiniya, nyanzvi dzezvekushandisa, vagadziri vemaindasitiri. Izvi zvinoita kuti isu tiite purojekiti yakaoma uye tishande pamatanho ese ayo kusvika padanho uye muganhu wakatarwa nevatengi vedu.

 

Manufacturing Rubatsiro

Magadzirirwo acho idanho rimwe chete mukuita kuti zvigadzirwa zviendeswe kumusika. Kugadzirwa kwakanaka kunoda kushandiswa kuchengetedza makwikwi. Isu tinodzora mapurojekiti uye zviwanikwa, gadzira nzira yekugadzira, zvinodiwa zvenyama, mirairo yebasa uye kuseta fekitori kune vatengi vedu zvavanoda. Iine yedu composite yekugadzira ruzivo ku AGS-TECH Inc.http://www.agstech.net) tinogona kuve nechokwadi chekugadzirisa zvigadziriso zvekugadzira. Rutsigiro rwedu rwekuita runosanganisira kusimudzira, kudzidziswa uye kuisirwa maitiro ekugadzira anoumbwa ezvimwe zvikamu zvakaumbwa kana mutsara wekugadzira kana chirimwa chakavakirwa pamaitiro akaumbwa ekugadzira, senge kuonana kuumba, vacuum infusion uye RTM-mwenje.

Kit Development

Sarudzo inoshanda kune vamwe vatengi ndeyekuvandudza kit. Iyo composite kit ine zvikamu zvakafanochekwa izvo zvakaumbwa sezvinodiwa uye zvobva zvaverengerwa kuti zvinyatsopinda munzvimbo dzavanotarwa muforoma. Iyo kit inogona kusanganisira zvese kubva pamashiti kusvika ku3D maumbirwo akagadzirwa neCNC routing. Isu tinogadzira kits zvichibva pane zvinodiwa nevatengi kune huremu, mutengo uye mhando, pamwe nejometri, maitiro ekugadzira uye yekuisa-up kutevedzana. Nekubvisa iyo pa-saiti kuumbwa uye kucheka kwemafurati mashiti, akagadzirira kits anogona kuderedza nguva yekugadzira uye kuchengetedza basa uye mutengo wezvinhu. Kuungana kwakapusa uye kunyatsokodzera kunoita kuti iwe ugone kuwana inogara yakakwira mhando munguva pfupi. Isu tinoshandisa yakanyatsotsanangurwa kit maitiro ayo anotigonesa kupa zvinokwikwidza zvinopihwa, sevhisi uye nekukurumidza kutendeuka-kutenderera nguva dzeprototypes uye kugadzirwa kunomhanya. Iwe unotsanangura kuti ndezvipi zvikamu zvekutevedzana zvauchatonga uye ndezvipi zvikamu zvinofanirwa kutungamirwa nesu uye isu tinogadzira nekuvandudza kits yako zvinoenderana. Kits of composite inopa zvinotevera zvakanakira:

  • Pfupisa nguva yekuisa-yepakati yepakati mu mold

  • Boost huremu (kuderera uremu), mutengo uye kunaka kwekuita

  • Inovandudza kunaka kwepamusoro

  • Inoderedza kubata tsvina

  • Inoderedza stock stock

 

Kuedzwa uye QC yeComposites

Sezvineiwo, composite material properties hazviwanikwe nyore mubhuku rekushandisa. Kusiyana nezvimwe zvinhu, zvivakwa zvezvinhu zvecomposites zvinokura sezvo chikamu chiri kuvakwa uye zvinoenderana nemaitiro ekugadzira. Mainjiniya edu ane dhatabhesi yakakura yezvakasanganiswa zvinhu zvivakwa uye zvinhu zvitsva zvinoramba zvichiedzwa uye zvinowedzerwa kune dhatabhesi. Izvi zvinotigonesa kunzwisisa mashandiro uye kutadza modhi yemakompositi uye nekudaro tinosimudzira mashandiro ezvigadzirwa uye kuchengetedza nguva uye kuderedza mutengo. Kugona kwedu kunosanganisira analytical, mechanical, physical, magetsi, makemikari, optical, emissions, barriers performance, moto, process, thermal and acoustic test for composite zvinhu uye masisitimu zvinoenderana neyakajairwa bvunzo nzira, senge ISO uye ASTM. Zvimwe zvezvivakwa zvatinoyedza ndezvi:

  • Tensile Stress

  • Compressive Stress

  • Shear Stress Miedzo

  • Lap Shear

  • Poisson's Ratio

  • Flexural Test

  • Kuputsika Kusimba

  • Kuoma

  • Resistance to Cracking

  • Kukuvadza Kupikisa

  • Mushonga

  • Flame Resistance

  • Heat Resistance

  • Temperature Limit

  • Thermal Miedzo (yakadai seDMA, TMA, TGA, DSC)

  • Impact Simba

  • Peel Tests

  • Viscoelasticity

  • Ductility

  • Analytical & Chemical Tests

  • Microscopic Evaluations

  • Yakasimudzwa / Yakaderedzwa Tembiricha Yekamuri Yekuyedza

  • Environmental Simulation / Conditioning

  • Custom Test Development

Unyanzvi hwedu hwepamusoro hwekuongorora macomposites huchapa bhizinesi rako mukana wekukurumidzira uye kutsigira zvirongwa zvekuvandudza macomposites ako uye kuti uwane hutano hwakasimba uye kushanda kwezvinhu zvako, kuve nechokwadi chekuti makwikwi ezvigadzirwa zvako uye zvigadzirwa zvinochengetwa uye zvemberi._cc781905-5cde -3194-bb3b-136bad5cf58d_

 

Zvishandiso zveComposites

AGS-Engineering inopa yakazara maturusi edhizaini sevhisi uye ine yakafara network yevanonyatsovimbwa vagadziri vanotibatsira mukuita kugadzirwa kwezvikamu zvakaumbwa. Isu tinogona kubatsira nekugadzira master mapatani ekuumba kuvaka, kupaza-mukati uye prototyping. Molds yekugadzira zvimiro zvakasanganiswa zvakakosha kune yavo yekupedzisira mhando. Naizvozvo ma mold uye maturusi anofanirwa kugadzirwa nemazvo kuti amirire nharaunda inogona kuomarara yemaitiro ekuumba kuitira kuti ive nechokwadi chechikamu chemhando uye hupenyu hurefu hwekugadzira. Kazhinji, zviumbwa zvekugadzirwa kwezvivakwa zvakasanganiswa zvimiro zvakaumbwa pachavo.

Zvishandiso uye Equipment Support

AGS-Engineering yakaunganidza ruzivo uye ruzivo rwemichina uye mbishi zvinhu zvinoshandiswa mukugadzira mubatanidzwa. Isu tinonzwisisa nzira dzakasiyana dzekugadzira uye tekinoroji inoshandiswa kugadzira zvikamu zvakabatanidzwa. Tinogona kubatsira vatengi vedu mukusarudza uye kutenga michina, chirimwa uye zvishandiso zvinoshandiswa mukugadzira zvinosanganiswa, zvinodyiwa zvinosanganisira zvekubaira kana zvenguva pfupi zvinhu zvinoshandiswa mukubatsira kwezvakagadzirwa zvinoumbwa zvikamu, mbishi zvinhu zvinoshandiswa pamwe chete kugadzira zvikamu zvako zvinosanganiswa, kuvandudza hutano hwenzvimbo yako yebasa. uye chengetedzo paunenge uchibatanidza iyo chaiyo matrix yezvishandiso uye kugadzirisa zvigadzirwa zvako kupera, kusanganisa kwese kwezvakagadzirwa zvemiti nemidziyo zvakasanganiswa kugadzira zvigadzirwa zvekupedzisira. Kusarudza iyo chaiyo nzira yekugadzira, inoitwa pachirimwa chaicho, chaiyo michina uye zvigadzirwa zvinogadzira iwe kubudirira.

Rondedzero yakapfupikiswa yeakasanganiswa matekinoroji atinogona kukubatsira nawo ndeaya:

  • PARTICLE- yakasimbiswa COMPOSITES & CERMETS

  • FIBHERI- yakasimbiswa COMPOSITES & WHISKERS, FIBERS, WAYA

  • POLYMER-MATRIX COMPOSITES & GFRP, CFRP, ARAMID, KEVLAR, NOMEX

  • METAL-MATRIX COMPOSITES

  • CERAMIC-MATRIX COMPOSITES

  • CARBON-CARBON COMPOSITES

  • HYBRID COMPOSITES

  • STRUCTURAL COMPOSITES & LAMINAR COMPOSITES, SANDWICH PANELS

  • NANOCOMPOSITES

 

Rondedzero pfupi yemakompositi ekugadzirisa matekinoroji atinogona kukubatsira nawo ndeaya:

  • CONTACT MOLDING

  • VACUUM BAG

  • PRESSURE BAG

  • AUTOCLAVE

  • PRAY-UP

  • PULTRUSION

  • PREPREG PRODUCTION PROCESS

  • FILAMENT WINDING

  • CENTRIFUGAL CASTING

  • ENCAPSULATION

  • DirectED FIBER

  • PLENUM CHAMBER

  • KUSVIRWA KWEMVURA

  • PREMIX / MOLDING COMPOUND

  • JEkiseni KUUMBISA

  • CONTINUOUS LAMINATION

 

Yedu yekugadzira unit AGS-TECH Inc. yanga ichigadzira uye ichipa macomposites kune vatengi vedu kwemakore mazhinji. Kuti uwane zvimwe pamusoro pezvatinokwanisa kugadzira, tinokukoka iwe kuti ushanyire yedu saiti yekugadzirahttp://www.agstech.net

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